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Equilibrado de piezas
El equilibrado representa una fase clave en el mantenimiento de maquinaria agricola, asi como en la produccion de ejes, volantes, rotores y armaduras de motores electricos. El desequilibrio genera vibraciones que aceleran el desgaste de los rodamientos, generan sobrecalentamiento e incluso llegan a causar la rotura de componentes. Con el fin de prevenir fallos mecanicos, es fundamental detectar y corregir el desequilibrio a tiempo utilizando tecnicas modernas de diagnostico.
Metodos principales de equilibrado
Existen varias tecnicas para corregir el desequilibrio, dependiendo del tipo de pieza y la intensidad de las vibraciones:
Equilibrado dinamico – Se utiliza en componentes rotativos (rotores, ejes) y se lleva a cabo mediante maquinas equilibradoras especializadas.
El equilibrado estatico – Se usa en volantes, ruedas y otras piezas donde es suficiente compensar el peso en un unico plano.
La correccion del desequilibrio – Se lleva a cabo mediante:
Perforado (eliminacion de material en la zona mas pesada),
Colocacion de contrapesos (en ruedas, aros de volantes),
Ajuste de masas de balanceo (por ejemplo, en ciguenales).
Diagnostico del desequilibrio: ?que equipos se utilizan?
Para detectar con precision las vibraciones y el desequilibrio, se emplean:
Equipos equilibradores – Permiten medir el nivel de vibracion y definen con precision los puntos de correccion.
Equipos analizadores de vibraciones – Capturan el espectro de oscilaciones, identificando no solo el desequilibrio, sino tambien otros defectos (como el desgaste de rodamientos).
Sistemas laser – Se usan para mediciones de alta precision en mecanismos criticos.
Especial atencion merecen las velocidades criticas de rotacion – condiciones en las que la vibracion se incrementa de forma significativa debido a fenomenos de resonancia. Un equilibrado adecuado evita danos en el equipo bajo estas condiciones.
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